Designing Sustainable Structures with Polymer Cellular Lightweight Concrete

What exactly is a Cement Foaming Agent?

Concrete/cement foaming agent indicates an admixture that may reduce the surface area stress of liquid and produce a considerable amount of uniform and secure foam, which is used to produce foam concrete.
The foaming agent is actually a substance that may make its aqueous solution develop a massive level of foam when mechanical force is introduced directly into the air. This type of material is actually a surfactant or surface-active material. The essence of any Foamed concrete is its surface-active effect. Without surface activity, foaming cannot occur, and it cannot be a foaming agent. Surface activity will be the core of foaming.

The purpose of cement foaming agent

The key purpose of a cement foaming agent is always to promote the foaming of cement paste to create lightweight concrete. Cement foaming agents can produce bubbles through chemical reactions, creating the cement slurry to possess a lot of pores through the construction process, thereby lowering the density of concrete and which makes it lightweight, with thermal insulation, heat insulation, sound absorption, and other excellent properties.
Cement foaming agents may also improve the mechanical properties of concrete, enhance its compressive strength and tensile strength, and improve its durability and frost resistance. Furthermore, cement foaming agents may also improve the fluidity and plasticity of concrete, making it easier to build and shape.

12 features and benefits of foaming agent

  1. It offers compressive strength and anti-aging properties: Although traditional chemical insulation materials can achieve thermal insulation effects, their compressive strength and anti-aging properties have not been capable of meeting the requirements. Lightweight foamed cement can totally solve this challenge. , a alternative to traditional insulation materials
  2. It is actually lightweight: its density can reach 200-1600kg/m3, which effectively reduces the load in the building.
  3. Good high-temperature resistance: The applicable temperature of foamed cement can reach above 250-300C, as the benzene board will soften and undergo chemical reactions above 75C.
  4. Improve the stability and life in the insulation layer: The foamed cement thermal layer includes a high level of stability and anti-aging properties, effectively making sure the indoor floor is flat and never cracked. Its lifespan is 5.10 times that of the benzene board. It is made of perlite particles. More than 5 times
  5. Great thermal insulation: The thermal conductivity is .08w/mk, which is 20-30 times that of ordinary cement.
  6. It offers good compressive strength: if the density is 350kg/m3, the compressive strength is 6kg/cm2 in 7 days and 9kg/cm2 in 28 days.
  7. Good moisture resistance: You will have no condensation across the warm water pipes during heating, and there will be no splitting involving the layers.
  8. Good bonding: The material used in foamed cement is cement, which has an outstanding bond using the lower and upper layers and definately will not cause hollowing or collapse in the ground.
  9. Fast construction speed: each shift can construct 3000-4000 square meters, saving the construction period
  10. Good integrity: One-time pouring has no gaps and interruptions and will be combined entirely using the cast-in-place floor slab and mortar layer to make a whole.
  11. It offers an anti-permeability effect: As a result of porous and integral nature of foamed cement, the anti-permeability is more than six times stronger than that of ordinary floor slabs.
  12. Fireproof: Foamed cement is definitely an inorganic material (cement) that will not burn and thus has good fire resistance. When applied to buildings, it could improve the fireproof performance in the building.

Exactly what are the types of cement foaming agents?

Plant-based cement foaming agent
It utilizes imported high-grade natural plant polymer products as basic materials and is generated via an accumulation of complicated chain reactions. The product is actually a pure and clear oily liquid with a light yellow color. It is far from understanding of difficult water, non-toxic, odor-free, and sediment-free. The PH worth is near to neutral, non-corrosive to cement and steel, and will not contaminate the setting. The frothing representative is storage-resistant, hard to degrade, has exceptional frothing performance, rich foam, and modest foam stability. Utilizing this frothing agent to help make foamed cement has the highlights of reduced usage, affordability, stability, and high quality. Each barrel of frothing agent (200kg) can generate 500 m2 of foamed cement, so it is commonly employed in floor home heating jobs. In roofing insulation projects, building prices could be considerably minimized.
Animal-based cement foaming agent
It uses selected animal (cow, sheep) keratin since the primary raw material and is made through a series of hydrolysis reactions, heating and dissolving, dilution, filtration, and high-temperature shrinkage. It is actually produced using imported advanced equipment as well as the latest manufacturing technology. Strict quality management is implemented through the production process. The product is actually a deep brown viscous liquid with low impurity content, light irritating odor, uniform quality, sound quality consistency, outstanding foaming, and excellent foam stability; it really is a new generation of animal-based cement foaming agents. As a result of high surface strength in the foam made by this foaming agent, the foam is extremely stable. The bubbles in the foamed cement made out of it are in a closed state independent of each other, and there is no connection between the bubbles. The permeability resistance in the foamed cement products is extremely high. On the same density, in comparison with foamed cement made out of plant-based foaming agents, it provides better sealing as well as heat preservation properties and better strength.

The uses of cement foaming agent

  1. Construction area

Cement foaming agents are popular in the construction area and they are mainly used to produce lightweight concrete, thermal insulation materials, thermal insulation materials, sound-absorbing materials, etc. Lightweight wet-condensation materials have the benefits of lightweight thermal insulation, sound absorption, etc. These are popular in building walls, floors, roofs, partitions, and other components. Thermal insulation materials can be used for building insulation, heat insulation, fire protection, etc. Sound-absorbing materials can be used for building sound insulation and noise reduction.

  1. Road area

Cement foaming agents can also be used in the broad area and they are mainly used to produce lightweight pavement materials, sound insulation materials, waterproof materials, etc. Lightweight pavement materials have the benefits of light, wear resistance, and anti-aging and will reduce road noise and vibration. Sound insulation materials can be used for road sound insulation, noise reduction, etc. Waterproof materials can be used for road waterproofing and anti-seepage.

  1. Bridge area

Cement foaming agents can also be used in the bridge area, mainly used to produce lightweight bridge decks, sound insulation materials, waterproof materials, etc. Lightweight bridge deck has the benefits of being lightweight, high strength, and good durability, which could detect the weight in the bridge and extend the service life in the bridge. Sound insulation and waterproof materials can be used for bridge sound insulation, waterproofing, etc.

Top Quality Foaming Agent Supplier

Trunnano Info Technology Co., Ltd is actually a supplier of concrete additives, which can be concrete foaming agent and relative products with well over 12 years experience in nano-building energy conservation and nanotechnology development. It accepts payment via Credit Card, T/T, West Union and Paypal. Trunnano will ship the goods to customers overseas through FedEx, DHL, by air, or by sea. Should you be looking for high quality concrete Additives, please feel free to contact us and send an inquiry. ([email protected])